超临(lin)界二氧化(hua)碳电(dian)(dian)(dian)(dian)(dian)镀(du)装置(zhi),用(yong)行(xing)超临(lin)界二氧化(hua)碳电(dian)(dian)(dian)(dian)(dian)镀(du)钴(gu)薄(bo)膜(mo)制备(bei)及力学和磁(ci)学性能研究,电(dian)(dian)(dian)(dian)(dian)镀(du)是通(tong)过(guo)电(dian)(dian)(dian)(dian)(dian)解质中金(jin)属(shu)离子的电(dian)(dian)(dian)(dian)(dian)化(hua)学反应,在基(ji)材上形成(cheng)(cheng)金(jin)属(shu)涂层(ceng)的薄(bo)膜(mo)生长(zhang)工艺(yi)之(zhi)一,也叫电(dian)(dian)(dian)(dian)(dian)沉积。电(dian)(dian)(dian)(dian)(dian)镀(du)过(guo)程主要包括(kuo)将待(dai)镀(du)物(wu)(阴极(ji))浸入含有(you)电(dian)(dian)(dian)(dian)(dian)解质和辅(fu)助电(dian)(dian)(dian)(dian)(dian)极(ji)(阳极(ji))的容器中,然后将两个电(dian)(dian)(dian)(dian)(dian)极(ji)连(lian)接到外部电(dian)(dian)(dian)(dian)(dian)源(yuan)以使电(dian)(dian)(dian)(dian)(dian)流流动。待(dai)镀(du)物(wu)与电(dian)(dian)(dian)(dian)(dian)源(yuan)负极(ji)相(xiang)连(lian),使金(jin)属(shu)离子还原为金(jin)属(shu)原子,最终在表面形成(cheng)(cheng)沉积物(wu)。可控(kong)制电(dian)(dian)(dian)(dian)(dian)镀(du)参数,如电(dian)(dian)(dian)(dian)(dian)解质的成(cheng)(cheng)分、电(dian)(dian)(dian)(dian)(dian)流密度、浴温、pH 值等以获得所(suo)需的镀(du)层(ceng)性能。
超临界二(er)氧化碳电(dian)(dian)(dian)(dian)(dian)(dian)镀(du)装置,如今,电(dian)(dian)(dian)(dian)(dian)(dian)镀(du)已在从冶金和(he)(he)重工(gong)程(cheng)(cheng)工(gong)业到微电(dian)(dian)(dian)(dian)(dian)(dian)子(zi)和(he)(he)纳(na)米技术的各(ge)种(zhong)技术领域(yu)中经常(chang)用(yong)于实际科研生产中。电(dian)(dian)(dian)(dian)(dian)(dian)镀(du)通(tong)常(chang)以两种(zhong)控(kong)制(zhi)模(mo)式进行(xing):恒(heng)电(dian)(dian)(dian)(dian)(dian)(dian)位(wei)法(fa)和(he)(he)恒(heng)电(dian)(dian)(dian)(dian)(dian)(dian)流(liu)法(fa)。对(dui)恒(heng)电(dian)(dian)(dian)(dian)(dian)(dian)位(wei)法(fa),除(chu)了(le)阳(yang)极(ji)(ji)(工(gong)作电(dian)(dian)(dian)(dian)(dian)(dian)极(ji)(ji))和(he)(he)阴极(ji)(ji)(对(dui)电(dian)(dian)(dian)(dian)(dian)(dian)极(ji)(ji))外,还需要参比(bi)电(dian)(dian)(dian)(dian)(dian)(dian)极(ji)(ji)来控(kong)制(zhi)金属离子(zi)的还原电(dian)(dian)(dian)(dian)(dian)(dian)位(wei)。使(shi)用(yong)此方法(fa)可精(jing)确控(kong)制(zhi)阴极(ji)(ji)和(he)(he)参比(bi)电(dian)(dian)(dian)(dian)(dian)(dian)极(ji)(ji)之间的电(dian)(dian)(dian)(dian)(dian)(dian)位(wei)差(cha);而在电(dian)(dian)(dian)(dian)(dian)(dian)镀(du)过程(cheng)(cheng)中,电(dian)(dian)(dian)(dian)(dian)(dian)解质(zhi)的形态变(bian)化或(huo)成(cheng)分变(bian)化,电(dian)(dian)(dian)(dian)(dian)(dian)流(liu)密度可能会发生变(bian)化,导致难以估(gu)计电(dian)(dian)(dian)(dian)(dian)(dian)镀(du)层(ceng)厚度和(he)(he)电(dian)(dian)(dian)(dian)(dian)(dian)流(liu)密度效(xiao)率。对(dui)恒(heng)电(dian)(dian)(dian)(dian)(dian)(dian)流(liu)方法(fa),在电(dian)(dian)(dian)(dian)(dian)(dian)镀(du)过程(cheng)(cheng)中使(shi)用(yong)固定的电(dian)(dian)(dian)(dian)(dian)(dian)流(liu)密度,并且可通(tong)过简单(dan)的电(dian)(dian)(dian)(dian)(dian)(dian)源(yuan)产生。此方法(fa)只需要阳(yang)极(ji)(ji)和(he)(he)阴极(ji)(ji),它在工(gong)业上(shang)被广泛使(shi)用(yong),特别是(shi)用(yong)于大(da)型(xing)物体(ti)的电(dian)(dian)(dian)(dian)(dian)(dian)镀(du)。
超临界二氧化(hua)碳电镀装置,钴(gu)及钴(gu)合(he)金(jin)因其优(you)越磁(ci)性(xing)(xing)(xing),大量(liang)应(ying)用(yong)于高性(xing)(xing)(xing)能(neng)磁(ci)性(xing)(xing)(xing)材料,在电(dian)(dian)子信息(xi)领域起着非(fei)常(chang)重(zhong)要(yao)的(de)作用(yong),随着电(dian)(dian)子设备小型化(hua)、轻量(liang)化(hua),钴(gu)薄膜(mo)磁(ci)制动(dong)器等可用(yong)于微(wei)(wei)电(dian)(dian)机系统。以钴(gu)薄膜(mo)为主要(yao)研究(jiu)对(dui)象,采(cai)用(yong)超临界(15MPa,40℃)二(er)氧(yang)化(hua)碳电(dian)(dian)镀,对(dui)比亚临界(15MPa,30℃)、高压(15MPa,25℃)二(er)氧(yang)化(hua)碳和(he)常(chang)规电(dian)(dian)镀,制备了 FCC 和(he) HCP 双相电(dian)(dian)镀钴(gu)薄膜(mo),为获(huo)得无缺(que)陷、表面质量(liang)良(liang)好,优(you)异(yi)力(li)(li)学和(he)磁(ci)性(xing)(xing)(xing)的(de)钴(gu)薄膜(mo),研究(jiu)了钴(gu)薄膜(mo)晶(jing)体结构、晶(jing)粒(li)尺(chi)寸与微(wei)(wei)压缩力(li)(li)学性(xing)(xing)(xing)能(neng)、磁(ci)性(xing)(xing)(xing)的(de)关(guan)系。主要(yao)通(tong)过(guo) XRD、SEM、TEM、AFM、VSM 和(he) MFM 测试等表征手段对(dui)材料的(de)物相,结构,形(xing)貌,磁(ci)性(xing)(xing)(xing),结合(he)微(wei)(wei)压缩和(he)分子动(dong)力(li)(li)学模拟微(wei)(wei)压缩、纳米压痕、维氏硬(ying)度等试验,对(dui)力(li)(li)学性(xing)(xing)(xing)能(neng)、磁(ci)性(xing)(xing)(xing)进行(xing)分析。
超临界二氧化(hua)碳电镀装置,水(shui)电(dian)(dian)解质电(dian)(dian)镀钴薄(bo)膜:含水(shui)电(dian)(dian)解质中(zhong),酸性(xing)条件下(xia) 298K 时(shi),Co2+/Co 电(dian)(dian)极电(dian)(dian)势为-0.28 V,不需络合物(wu)形成络合离子即可在水(shui)溶液中(zhong)电(dian)(dian)镀钴薄(bo)膜。电(dian)(dian)镀钴薄(bo)膜一(yi)般从从含有(you)氯化物(wu)、硫酸盐等(deng)水(shui)溶液的不同(tong)电(dian)(dian)解槽中(zhong)电(dian)(dian)镀获得[25],反(fan)(fan)应式(shi)如下(xia):Co2+ + 2e− → Co ↓ (s) ; 水(shui)电(dian)(dian)解质中(zhong),水(shui)可电(dian)(dian)离为氢(qing)(qing)氧根和氢(qing)(qing)离子,同(tong)时(shi)也会发生副(fu)反(fan)(fan)应,如下(xia):2H+ + 2e− → H2 ↑ (g) 。
超(chao)临界二氧化电(dian)(dian)镀(du)前处理(li)(li)铜片(pian)用(yong) 10 wt%的脱脂溶液(ye)和(he) 10 wt%的 HCl 溶液(ye)电(dian)(dian)镀(du)过程(cheng)之前分(fen)别处理(li)(li) 70 秒(miao)和(he) 10 秒(miao),每道(dao)工序处理(li)(li)后使用(yong)纯水浸泡清洗后,安装(zhuang)于高(gao)(gao)压(ya)釜(fu)盖上,电(dian)(dian)解质组成为 350 g/L CoSO4·7H2O、45 g/L CoCl2·6H2O 和(he) 40 g/L H3BO3,电(dian)(dian)解质 pH 值为 3.5,无表面活性(xing)剂。将 40 mL 电(dian)(dian)解质、阴(yin)阳(yang)极放入高(gao)(gao)压(ya)釜(fu)中,关闭高(gao)(gao)压(ya)釜(fu),加热(re)高(gao)(gao)压(ya)釜(fu)中电(dian)(dian)解质温度至(zhi)为 40℃,压(ya)力(li)容(rong)器(qi)注入 CO2,利用(yong)背(bei)压(ya)阀调节压(ya)力(li)至(zhi) 15MPa,体积分(fen)数(shu)为 20% CO2,接通(tong)导(dao)线,开启直流稳压(ya)电(dian)(dian)源进(jin)行电(dian)(dian)镀(du)。使用(yong) 5、10、12 和(he) 15 A/dm2 (ASD) 的不同电(dian)(dian)流密度电(dian)(dian)镀(du)。
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